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Saturday, March 26, 2011

Making of a 211 amplifier, Part 3: Listening

Hi!

The 211 mono blocks are finished:





Testing and measuring of the amps delivered results as expected. The power output before clipping is about 25W.

They drive my Haigner Rho speakers to quite remarkable levels and deliver a very deep and solid bass. Everything else is also very nice, beautiful midrange and great highs with fine resolution. Not quite on the level as the big 4 chassis version. But that was expected and is acceptable at around half the cost.

Here some photos of the amps in operation. These 211 tubes give off a lot of heat! They are running at about 75W plate dissipation. In addition their filaments consume another 32W each!

And there are the rectifier tubes at the back which also take their share of power. 13-14W heater power each and a couple of Watts plate dissipation.

These amps guarantee a cosy atmosphere during winter nights! And the sound they produce will perfectly complement this!

Although these amps are meant as scaled down versions, they are still impressive in terms of size and weight. They also sound like this, quite authoritarian. They take control of the speakers. The high step down ratio of the output transformers enables this.


Some more shots of the amps in the dark. The plates of the 211s seem to glow on these photos, but this is only because of the long exposure time. They are perfectly fine. Also the blue glow on the glass of the 6HS5 driver tubes is perfectly normal.

The plate current indicators stay rock steady at just a bit above 60mA.

These amps came out really nice and were worth the effort. But my back hurts from carrying these beasts around. The next projects will be some low power SETs again.

Another 45 is planned as well as an amp with the 46 dual grid tube. Stay tuned!




Best regards

Thomas

Tuesday, March 22, 2011

Making of a 211 amplifier, Part 2: Assembly

Hi!

The first article about this amp outlined the decision process which let to the circuit design and parts choice. Now after the circuit design is done the assembly can start.

The amp shall get a chassis in the usual style. All parts mounted on a metal plate which will be inserted into a wooden frame. In order to design the metal plate, the arrangement of the parts needs to be found. Easiest way to do this is simply placing the parts and rearrange them until the result looks good.

The biggest parts will be mounted on the upper side of the plate, capacitors, B+ mains and output transformer and of course the tubes. The transformers will be placed under metal covers. Some trials let to the arrangement as pictured on the left. A row of capacitors, 10 in total. These pretty much determine the length of the chassis (more than 50cm). Signal tubes besides each other in the front, the rectifier tubes behind the two transformer covers. All input and output connectors and switches in a row on the back side.

Based on this arrangement a metal plate gets designed and manufactured:


The plate already comes with all holes for the screws which are needed for mounting the parts and to fix the plate later in a wooden frame. In the photo, speaker terminals, RCA and mains inputs, fuse holder and switches (on/off and ground lift) are already attached to the plate.

First the capacitors get mounted:



In the photo also the filament transformers are already mounted as well. Two transformers are needed in series simply because no suitable transformer was available with the required voltage. The transformers provide 10VAC/5A each. Due to the choke input supply and voltage drops across chokes and diodes, about 20VAC are needed. Some pre wiring is already done to the caps. Also some ground wiring is visible.

Next, the chokes are mounted in a second tier above the capacitor row:


In this photo the tube sockets are already mounted too and some more of the wiring is completed.

A view from the other side:


As can be seen, the B+ power transformer and also the output transformer are already mounted as well.

The next two photos show the top side of the plate:



The output transformer needed to be mounted sideways, otherwise it would not fit under the transformer cover. A frame construction was necessary to firmly hold the OPT.

The sockets of the 6HS5 driver and 6CG3 rectifier tubes are not directly attachedto the metal plate. They are a bit recessed below the plate. This is to have larger creepage and clearing distances from these sockets to any metal parts. The high voltage present on some of the pins makes this necessary.

The last photo shows the amp completely assembled and wired, ready to be tested:


Part 3 of this series of articles will show the completed mono amps in their wooden frames and describe the testing and first listening.

Best regards

Thomas


Sunday, March 20, 2011

Music: Lou Donaldson, Alligator Bogaloo

Hi!

I realized that I wrote way too much about technical stuff so far and not enough about music, so here is another one of my favorites: Lou Donaldson's Alligator Bogaloo:


This album was recorded 1967 under the Blue Note label. This record is full of groove, soul, drive and a bit of bluesiness. My favorite track is 'One cylinder'. This track stands out in the unique way it lays down the rythm. I mentioned in my last article about music, that I'm going to write about more pieces which experiment with the beat. Lonnie Smith who plays the organ provides the beat by playing just a single key throughout the entire piece. With just a little support from the drums. The beat he lays down is so throbbing and full of drive, it is hard to keep the feet still while listening to this. He puts so much passion and variety in it and still plays just one note. Hence the name One Cylinder.

In terms of recording quality this is the typical early Blue Note sound which was created by the famous Rudy van Gelder. A bit on the dark side, beautiful mids with all the varity in colors of tones. The treble a bit recessed but not too much. What Gelder especially captures nicely is the dirty Hammond sound and the electric guitar. The guitar notes played by George Benson have such a beautiful tone and twang. They creep right into your ears and give you a sweet tickle.

A timeless master piece in terms of music and recording quality!

Best regards

Thomas

Friday, March 18, 2011

The Octal Preamplifier Mk1

Hi!

Many people know me for my LCR phonostages and directly heated line preamplifiers. After I published the single ended amplifier concept based on the 6CB5A, the wish for a simpler preamplifier came up, which would match to this power amp both sonically as wells as in terms of materials cost.


To achieve this goal a fairly common phono architecture was chosen, a RC coupled circuit with passive split RIAA, using commonly available and reasonably priced tubes. Since the 6CB5A amp already introduced transformer coupling, this concept was carried over to the preamp as well. At least into the line output stage. This would provide a low output impedance and the option to use a transformer volume control.

The tube choice was somewhat inspired by JC Morrison's Siren Song preamplifier which was presented in an article in the Sound Practices magazine in the 90ies. Also the passice split RIAA approach is shared with the Siren Song. But this is were the similarities end. While the Siren Song hat a differential front end, this preamp should be all single ended.

In the first stage the 6SL7 provides a lot of gain to bring up the phono signal to a reasonable level. The first stage drives the 75uS part of the RIAA network. After that a stage with paralleled halves of a 6N7 further amplifies the signal and drives the 318/3180uS network. These two stages provide about 40dB gain (20dB loss in the RIAA EQ already deducted). A final stage with a 6SN7 driving a 4.5:1 Lundahl LL1660 line output transformer amplifies the signal by another 12dB and provides a low 350 Ohm output impedance.
This is sufficient gain for MM cartridges. For MC a suitable step up transformer needs to be used. This is best directly integrated into the preamp. A suitable and very nice sounding MC step up is for example the Lundahl LL1681. Depending on the step up ratio, which can be chosen between 1:13 and 1:26. The overall gain of the preamp can reach well over 80dB, enough even for MC cartridges with very low output voltage.

This is the first version of the schematic which was built in a prototype style and tested:



This was the first version of the PSU:



In order to minimize capacitors in the signal path, all cathode resistors are unbypassed. The last two stages are DC coupled and the output stage uses an ultrapath cap. If you only have an analog front end, this circuit is optimized for this purpose. But like this it is a bit difficult to get an entry point for line level sources, since the output stage is DC coupled. We will see how the circuit can be changed to enable switchable line inputs later.

First let's discuss some further aspects of the design. How are the RIAA components calculated? The 75uS network provides a corner at 2122Hz. It gives a constant roll off of 3dB per octave from that frequency on. The filter which achieves this is a simple RC network, the resistance multiplied by the capacitance results in 75uS. But if you multiply the 200k series resistor with the 150pF, you get a different value. This is simply because the output impedance of the driving stage (this is the plate resistance of the tube paralleled by the plate load resistor) is in series with this resistance and needs to be added. Also the grid to ground resistor of the following stage plays a role. This is in parallel to the series resistance. Another component which is not directly visible but plays a role is the miller capacitance of the following stage. It is in parallel to the capacitor in the network which needs to be reduced in size accordingly. Unfortunately the datasheets of the 6N7 don't give electrode capacitance, probably because it was not intended for RF use which requires this information. So the actual cap value for the RC network was determined by measurements in circuit.

As you can see, both the miller capacitance of the second stage as well as the plate resistance of the driving stage are a significant part of the RIAA network and will influence it's accuracy. This could be seen as a weak point, but this compromise was made intentionally. One way to reduce this dependency would be to use a lower impedance RIAA network, then the miller capacitance of the second stage would be negligible. But a lower impedance network in turn would require a driving tube which has low plate resistance. Such tubes either have low gain or high transconductance. Low gain tubes are not really suitable since we want a lot of amplification in the first stage. High transconductance tubes typically tend to oscillate without suitable counter measures, therefore they where ruled out as well.

There is a series resistor to the cap to ground in the 75uS network. The purpose of this is to add the von Neuman time constant. This 4th timeconstant is not described in the RIAA standard. But it is used in the recording process. The reason is that the recording amplifier cannot increase the amplitude with rising frequencies endlessly, but stays flat beyond a certain frequency. The actual corner frequency was never really defined. It can be assumed to be around 50kHz. The series resistor stops the high frequency attenuation of the 150pF cap at a certain frequency. However this resistor cannot affect the roll off caused by the miller capacitance, which is a substantial part of the filter network. So it is debatable if it makes sense to have this resistor. I left it in, but did  not do any further experimentation there.

The second part of the filter network is less influenced from it's surrounding circuits. It can be made lower impedance due to the lower plate resistance of the 6N7. The two time constants can be simply achieved by a 100k resistor in series and a 32nF cap in series with a 10k resistor to ground. 100kOhm times 32nF equals 3200uS and 10k multiplied by 32nF equals 320uS. The cap can be formed by some standard values like 22nf parallel to 10nF. With some selection of the caps they can be brought closer to the ideal value of 31,8nF. Again the output impedance of the driving stage and grid to ground resistor of the output stage needs to be considered in the calculation of the series resistor.

Best practice is to fine tune the RIAA network in circuit. First build up the circuit without the RIAA network, instead just place a 1:10 voltage divider after the second stage to avoid overload. Then scheck that the circuit works linear without the RIAA network. If it is ok, introduce the networks, possibly one by one and verify and fine tune their correct filter operation.

The PSU is a classic full wave rectifier with a center tapped secondary, followed by a choke input filter. The heaters are all wired in parallel and also supplied by a choke input filtered DC supply. To minimize the impact of any residual ripple on the heater supply, it is biased slightly positive by a voltage divider across the B+. This voltage divider acts at the same time as a bleeder resistor.

As mentioned above, in order to change the circuit into a full function preamp with line level inputs, the last two stages need to be changed to capacitor coupling. The second schematic shows how this is done:


The schematic also illustrates the grounding approach. Each stage has it's local star ground. These ground points get connected with a heavy gauge solid copper wire. The connection between ground and the output is shown as a dotted line. This is an optional connection and can be done according to the system needs. In order to avoid ground loops it can be left open. Each channel is decoupled via it's own choke so the PSU can be shared for both channels.

As volume control, I use Dave Slagle's AVCs. To minimze wiring, there is a PCB with relais. But of course it can also be done by routing each signal wire to the rotary switch. The control voltage for the relais is set for 6.3V so it can be conveniently supplied by the heater voltage.

As a start, the preamp could also be used with a standard resistive potentiometer and upgraded to a transformer volume control later. If cost is an issue the preamp could also be built with an RC coupled output stage.

Of course any number of line inputs can be implemented, shown are just 3. The PSU of the final version also uses the Graets bridge rectifier scheme which I introduced already in other articles:

Since all the tubes in the preamplifier share the octal base, the name Octal preamplifier was created. Even the rectifiers are octal base types. In total the preamp has 8 tubes (1 6SL7, 1 6SN7, 2 6N7 and 4 6AX4).

The preamplifier has been built several times in this form and works nicely. But as the suffix Mk1 in the title indicates, there is a new version on the way with some changes:

The input and output stage both share one half of a double triode between the two channels. While this is not a real problem (channel separation is an overrated parameter) it can be easily changed. The simplest way would be to just use two each of the 6SL7 and 6SN7 and wire both triode systems in each bottle in parallel. The 75uS RIAA network would require some adaption if this is done and the line output transformer would need to be exchanged for a 18mA type. But since these two are very commonly used in the audio world, I'd  also like to use different, less common tubes instead of them.

For the line putput stage there is another reason for a change. The 6SN7 even working into a step down transformer provides a lot of gain of about 12dB. With most line sources having 2V RMS output, this is a bit on the high side. We want to have a sensible range on the volume control. So it will be substituted with another tube.



The Mk2 version of this preamplifier will be presented in another article. Stay tuned!

Best regards

Thomas

P.S.: I tried to explain all aspects of the circuit. If anything is left unclear, don't hesitate to ask.

Tuesday, March 15, 2011

Music: Jimmy Giuffre, Tangents in Jazz

Hi!

In this second article about my favorite music, I'd like to write about Jimmy Giuffre. I pretty much like all his records. But one of them is quite remarkable since he is going new, different ways: Tangents in Jazz


A very early album from him, released 1955 on Capitol. This album is quite experimental. What is so unusal about it is the absence of an explicit beat. Although the quartett has a bass and a percussion set, these do not provide the rythm or beat as usual. The entire album provides full attention to the notes and phrases and the percussion and bass participate in this.

Even with the absence of an explicitly played beat, the music has drive and rythm. Quite fascinating.

Being recorded in 1955 this album is from the era before stereo. Dispite the fairly early recording date the technical sound quality is excellent. No hiss, a lot of detail and natural dynamics. Uncompressed and unprocessed pure sound! Stereo addicts will be fascinated by the depth of this mono recoding. The instruments have real body. And best of all those beautiful sound colors! A masterpiece in terms of technical recording, innovative music style and passionate playing. This record draws you in. It is playing right now, while I write this article.
I like such experimental music which goes different ways. I'll present two more recordings in future articles which experiment with the way the rythm is done.

Best regards

Thomas